The material to be cut
Pre-hardened steel, hardened steel
40~50HRC
Hardened steel
50~60HRC
Hardened steel
60~68HRC
銑刀半徑
Speed
Feed rate
Ap
Ae
Speed
Feed rate
Ap
Ae
Speed
Feed rate
Ap
Ae
mm
(min﹣1)
(mm/min)
(mm)
(mm)
(min﹣1)
(mm/min)
(mm)
(mm)
(min﹣1)
(mm/min)
(mm)
(mm)
R0.5
40000
1900 0.01
0.05
36000
1500
0.01
0.05
32000
1400
0.01
0.05
R1.0
33000
3100 0.02 0.075 26000
2100
0.02
0.075
24000 2000
0.02
0.075
R1.5 29000 4100
0.03
0.10
23000 2900 0.03
0.10
21000
2600
0.03
0.10
R2.0
22000
3900
0.04 0.15
17000
2500
0.04
0.15
15500
2100
0.04
0.15
R2.5
17500
3500
0.05
0.15
13500
2200
0.05
0.15
13000
2000 0.05
0.15
R3.0
15000
3100
0.06
0.20 11500
1700
0.06
0.20 10500
1500
0.06
0.20
R4.0
11000
2500
0.08
0.25
8600
1600
0.08
0.25
8000
1400 0.08 0.25
R5.0
9000
2000 0.10
0.30
7000
1400
0.10
0.30
6000
1200
0.10
0.30
R6.0
7500
1800
0.10
0.35
5700
1300
0.10 0.35 5300 1200 0.10
0.35
R8.0
5500 1800 0.10
0.40
4300
1300
0.10
0.40
4000
1200 0.10 0.40
R10.0
4500
1800 0.10
0.50
3500 1300
0.10
0.50
3200
1200
0.10
0.50

 

Points to note:
A, the first use of tungsten steel tool, feed speed according to the above data of 50% of the trial cutting, cutting state is stable and then feed speed will be raised one by one to ensure tool stability.
B. use tungsten steel tool with high precision, high rigidity and good Dynamic equilibrium. When the tool's deflection accuracy exceeds 0.01 mm, it needs to be improved before cutting.
C, when installing the tool, the longer the tool extends the chuck, the better. If the tool extends a long length, it needs to adjust the rotation speed, feed speed or cutting quantity to ensure the stability of the tool.
D, in the milling if abnormal vibration sound occurs, one by one adjust the spindle speed, feed speed or cutting volume until the situation improves.
E, if tungsten steel end mill must be used for direct Z-axis feed (end mill) , the spindle speed does not change but please use the above feed speed at 25% .
F, spray or jet cooling is the best way for milling steel. When milling stainless steel, titanium alloy and heat-resistant alloy, it is recommended to use insoluble cutting fluid for cooling.
G. in the case of poor rigidity of machine tool and workpiece installation, there will be vibration and abnormal sound between the workpiece and the machine tool.

About the author : admin

Leave A Comment

Related posts